{"id":5235,"date":"2023-03-31T09:02:09","date_gmt":"2023-03-31T07:02:09","guid":{"rendered":"https:\/\/www.mecasoft.be\/usinage-chemises-pistons-pour-aerospatial-et-industrie\/"},"modified":"2023-05-09T10:58:08","modified_gmt":"2023-05-09T08:58:08","slug":"machine-pistons-for-aircraft-and-industry","status":"publish","type":"post","link":"https:\/\/www.mecasoft.be\/en\/machine-pistons-for-aircraft-and-industry\/","title":{"rendered":"Machining of piston liners for the aerospace and industrial industries"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row][vc_column][vc_column_text]Piston liners are components that require <strong>extreme precision <\/strong>in the way they are machined to ensure a perfect response in the variation of the flow rate to the input signal. The piston liners manufactured by <a href=\"https:\/\/www.mecasoft.be\/en\/about\/\">Mecasoft<\/a> are regularly <strong>used in the aerospace and industrial industries<\/strong>. Read on to find out more.[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_single_image image=&#8221;5137&#8243; img_size=&#8221;large&#8221; add_caption=&#8221;yes&#8221; alignment=&#8221;center&#8221;][\/vc_column][vc_column][vc_column_text]<\/p>\n<h2>Common use of piston liners<\/h2>\n<p>The piston liners are made of <strong>high quality materials<\/strong> to ensure <strong>durability <\/strong>and<strong> reliability<\/strong>. If they need to be replaced, it is important to make sure the dimensions and specifications are correct to ensure a <strong>perfect fit<\/strong>.[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column]<style type=\"text\/css\" data-type=\"the7_shortcodes-inline-css\">#default-btn-c2a8dd2ba0a3155498215f40dfa833a1.ico-right-side > i {\n  margin-right: 0px;\n  margin-left: 8px;\n}\n#default-btn-c2a8dd2ba0a3155498215f40dfa833a1 > i {\n  margin-right: 8px;\n}<\/style><div class=\"btn-align-center\"><a href=\"https:\/\/www.mecasoft.be\/en\/sectors\/\" class=\"default-btn-shortcode dt-btn dt-btn-l link-hover-off  vc_custom_1683622386718\" id=\"default-btn-c2a8dd2ba0a3155498215f40dfa833a1\" title=\"Sectors\"><span>Our sectors<\/span><\/a><\/div>[\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h2>Piston liners in electro-hydraulic servo valves<\/h2>\n<p>Piston liners are a key component of <strong>electrohydraulic <\/strong>closed-loop motion control systems and are necessary for the proper operation of <strong>electrohydraulic servo valves<\/strong>. These servo valves are critical components used in the <a href=\"https:\/\/www.mecasoft.be\/en\/sectors\/aerospace\/\">aerospace<\/a> and manufacturing industries. They allow for precise control of the speed and force of movement of these <strong>electrohydraulic systems in a closed loop<\/strong>.<\/p>\n<p>In summary, a servo valve uses a sliding piston to regulate the flow of hydraulic oil through the valve, thereby providing a <strong>continuous variation in flow rate<\/strong> in response to an input signal.<\/p>\n<p>This is where the piston liner comes in! This is because the precision of this device is due to the small overlap between the piston and the liner, creating a <strong>frictionless fit<\/strong> through an air cushion effect. This controlled phenomenon prevents &#8220;metal to metal&#8221; contact and ensures precise centring of the floating piston inside the sleeve.[\/vc_column_text][\/vc_column][vc_column][vc_single_image image=&#8221;2297&#8243; img_size=&#8221;medium&#8221; alignment=&#8221;center&#8221; css=&#8221;.vc_custom_1680244697224{margin-top: 40px !important;margin-bottom: 40px !important;}&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h3>Use of electro-hydraulic servo valves<\/h3>\n<p>These electro-hydraulic servo valves are generally <strong>parts of assemblies<\/strong> that perform various <strong>critical operations in aeronautics:<\/strong><\/p>\n<ul>\n<li>leading edge de-icing<\/li>\n<li>steerability<\/li>\n<li>braking<\/li>\n<li>train extraction<\/li>\n<li>flight controls<\/li>\n<li><\/li>\n<\/ul>\n<p>As a result, the major aeronautical manufacturers (such as <strong>Airbus<\/strong> or <strong>Boeing<\/strong>), as well as equipment and engine manufacturers <strong>(Safran<\/strong>, <strong>SABCA<\/strong>, etc.), use these systems in their assemblies <strong>for aircraft, rockets (Ariane)<\/strong> and other aviation equipment.<\/p>\n<p>&nbsp;<\/p>\n<h2>High-precision machining of piston liners<\/h2>\n<p>&nbsp;<\/p>\n<h3>Workpiece profile<\/h3>\n<p>To achieve these essential characteristics, the servo valve of a sliding piston requires a liner with a very specific profile. The spool needs to have <strong>rectangular holes<\/strong> (or slots) or <strong>annular grooves machined into its surface<\/strong> in order to achieve a very accurate flow rate response to the position of the spool.[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column]<style type=\"text\/css\" data-type=\"the7_shortcodes-inline-css\">#default-btn-a3d4faf829e09aeff977861a47ed8a36.ico-right-side > i {\n  margin-right: 0px;\n  margin-left: 8px;\n}\n#default-btn-a3d4faf829e09aeff977861a47ed8a36 > i {\n  margin-right: 8px;\n}<\/style><div class=\"btn-align-center\"><a href=\"https:\/\/www.mecasoft.be\/en\/machining-techniques\/\" class=\"default-btn-shortcode dt-btn dt-btn-l link-hover-off  vc_custom_1683622513842\" id=\"default-btn-a3d4faf829e09aeff977861a47ed8a36\" title=\"Our machining techniques\"><span>Our machining techniques<\/span><\/a><\/div>[\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h3>EDM as a machining technique<\/h3>\n<p>It is clear that the machining precision in piston liner assemblies plays a crucial role in achieving <strong>highly reliable motion control<\/strong>. This is particularly true for the aforementioned windows and inserts (rectangular, annular or other), which require <strong>micron-level adjustment<\/strong>.<\/p>\n<p>These applications are particularly well suited to <a href=\"https:\/\/www.mecasoft.be\/en\/machining-techniques\/electro-erosion\/\">EDM technology<\/a>, which allows <strong>complex shapes and sharp angles<\/strong> to be produced <strong>in even the hardest metal materials<\/strong>.<\/p>\n<p>&nbsp;<\/p>\n<h3>Mecasoft\u2019s expertise<\/h3>\n<p><a href=\"https:\/\/www.mecasoft.be\/en\">Mecasoft<\/a>, <strong>EN9100-certified<\/strong>, has built a wealth of expertise in this field over many years thanks to its cutting edge <strong>know-how in electro-erosion <\/strong>and other <a href=\"https:\/\/www.mecasoft.be\/en\/machining-techniques\/micro-mechanics\/\">micro-mechanical techniques<\/a>. A demonstration of Mecasoft\u2019s unique capabilities is the ability to perform machining operations using wire sizes of 0.2\u00a0mm (200\u00a0\u00b5m) or less, down to 0.02\u00a0mm (20\u00a0\u00b5m tungsten wire) if required. To do so, we use <strong>processes that have been audited and certified<\/strong> by the major aircraft manufacturers.[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_single_image image=&#8221;2298&#8243; img_size=&#8221;medium&#8221; alignment=&#8221;center&#8221; css=&#8221;.vc_custom_1680244675075{margin-top: 40px !important;margin-bottom: 40px !important;}&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]In spite of our attention to detail and quality, <strong>efficiency and productivity<\/strong> remain our focus for the aeronautics industry. Thanks to our unrelenting investments, we have been able to build a <strong>substantial machine capacity<\/strong>. This enables us to optimise the efficiency of the machining process, by operating a large number of machines simultaneously.<\/p>\n<p>&nbsp;<\/p>\n<h2>Find out more about the profiling of assembly parts by Mecasoft<\/h2>\n<p>In conclusion,<strong> high-precision machining <\/strong>of piston liners is a crucial step in the manufacturing of electro-hydraulic servo valves and other <strong>assembly components for the industrial and aerospace industries<\/strong>, among others.<\/p>\n<p>Mecasoft has racked up leading edge expertise in EDM machining, which enables us to produce <strong>extremely reliable products<\/strong>. We use state-of-the-art equipment and optimised technologies to machine each part with care and precision.<\/p>\n<p>Contact us for more information on our machining techniques and the expertise of <a href=\"https:\/\/www.mecasoft.be\/services\/bureau-detudes-mecaniques\/\">our design engineering department<\/a> for the <strong>profiling of your metal parts<\/strong>.[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column]<style type=\"text\/css\" data-type=\"the7_shortcodes-inline-css\">#default-btn-31898159694ac69515108535eff60342.ico-right-side > i {\n  margin-right: 0px;\n  margin-left: 8px;\n}\n#default-btn-31898159694ac69515108535eff60342 > i {\n  margin-right: 8px;\n}<\/style><div class=\"btn-align-center\"><a href=\"https:\/\/www.mecasoft.be\/en\/contact\/\" class=\"default-btn-shortcode dt-btn dt-btn-l link-hover-off  vc_custom_1683622659554\" id=\"default-btn-31898159694ac69515108535eff60342\" title=\"Contact\"><span>Get more information<\/span><\/a><\/div>[\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>All about machining piston liners in the aerospace and industrial industries.<\/p>\n","protected":false},"author":11,"featured_media":2295,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_jetpack_memberships_contains_paid_content":false,"footnotes":""},"categories":[43],"tags":[],"class_list":["post-5235","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-precision-mechanics-en","category-43","description-off"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.8 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Machining of piston liners for the aerospace and manufacturing industries | Mecasoft<\/title>\n<meta name=\"description\" content=\"Mecasoft offers tailor-made solutions for the machining of pistons for the industrial and 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