{"id":2557,"date":"2021-07-26T09:43:15","date_gmt":"2021-07-26T07:43:15","guid":{"rendered":"https:\/\/www.mecasoft.be\/techniques-usinage\/micromecanique\/"},"modified":"2024-05-02T14:56:09","modified_gmt":"2024-05-02T12:56:09","slug":"micro-mechanics","status":"publish","type":"page","link":"https:\/\/www.mecasoft.be\/en\/machining-techniques\/micro-mechanics\/","title":{"rendered":"Micromechanics"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row content_placement=&#8221;middle&#8221; css=&#8221;.vc_custom_1627627570900{padding-bottom: 100px !important;}&#8221;][vc_column width=&#8221;5\/12&#8243; css=&#8221;.vc_custom_1635327934374{padding-right: 0px !important;padding-bottom: 30px !important;padding-left: 0px !important;}&#8221;]\n\t\t\t<!-- START carouselmicromecanique REVOLUTION SLIDER 6.7.38 --><p class=\"rs-p-wp-fix\"><\/p>\n\t\t\t<rs-module-wrap id=\"rev_slider_8_1_wrapper\" data-source=\"gallery\" 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'rev_slider_8_1',rl:[1240,1024,778,480],el:[920],gw:[920],gh:[920],type:'standard',justify:'',layout:'fullwidth',mh:\"0\"});if (window.RS_MODULES!==undefined && window.RS_MODULES.modules!==undefined && window.RS_MODULES.modules[\"revslider81\"]!==undefined) {window.RS_MODULES.modules[\"revslider81\"].once = false;window.revapi8 = undefined;if (window.RS_MODULES.checkMinimal!==undefined) window.RS_MODULES.checkMinimal()}\n\t\t\t\t<\/script>\n\t\t\t<\/rs-module-wrap>\n\t\t\t<!-- END REVOLUTION SLIDER -->\n[\/vc_column][vc_column width=&#8221;7\/12&#8243;][vc_column_text css=&#8221;.vc_custom_1651820336381{padding-left: 70px !important;}&#8221;]Specialising in <strong>very high precision<\/strong> <strong>machining <\/strong>and noting trends in the miniaturisation industry, Mecasoft very soon decided to invest in various <strong>micromechanics<\/strong>\u00a0<strong>techniques <\/strong>: <strong>micro-erosion<\/strong>, <strong>micro-cutting<\/strong>, <strong>micro-drilling<\/strong> and <strong>micro-milling<\/strong>. The performance of our 5-axis machines combined with the knowhow of our experts and our <a href=\"https:\/\/www.mecasoft.be\/en\/services\/mechanical-techniques-design-office\">design office<\/a>, enables us to respond to the <strong>most demanding requests concerning precision mechanics<\/strong>.[\/vc_column_text]<style type=\"text\/css\" data-type=\"the7_shortcodes-inline-css\">#default-btn-3cdafe644163c12645921cd8c2b3a672.ico-right-side > i {\n  margin-right: 0px;\n  margin-left: 8px;\n}\n#default-btn-3cdafe644163c12645921cd8c2b3a672 > i {\n  margin-right: 8px;\n}<\/style><a href=\"https:\/\/www.mecasoft.be\/en\/contact\/\" class=\"default-btn-shortcode dt-btn dt-btn-m fadeInUp animate-element animation-builder link-hover-off btn-inline-left  vc_custom_1643211499846\" id=\"default-btn-3cdafe644163c12645921cd8c2b3a672\" title=\"Contact\"><span>Contact our design office for your project from A to Z<\/span><\/a>[\/vc_column][\/vc_row][vc_row bg_type=&#8221;image&#8221; parallax_style=&#8221;vcpb-default&#8221; bg_image_new=&#8221;id^956|url^https:\/\/www.mecasoft.be\/wp-content\/uploads\/2021\/10\/Technique-MDM-Fil-002-Mecasoft-Roberty-Sebastien-77.jpg|caption^null|alt^null|title^Technique-MDM-Fil-002-Mecasoft-Roberty-Sebastien-77|description^null&#8221; bg_image_repeat=&#8221;no-repeat&#8221; bg_override=&#8221;ex-full&#8221; el_class=&#8221;custom-blur&#8221;][vc_column css_animation=&#8221;fadeIn&#8221; width=&#8221;2\/3&#8243; css=&#8221;.vc_custom_1714654529826{padding-top: 80px !important;padding-right: 30px !important;padding-bottom: 150px !important;padding-left: 50px !important;background-color: rgba(15,14,150,0.5) !important;*background-color: rgb(15,14,150) !important;}&#8221;][vc_column_text el_class=&#8221;custom-white&#8221;]<\/p>\n<h2>Unique precision for your machined parts<\/h2>\n<p>[\/vc_column_text][vc_column_text el_class=&#8221;custom-white&#8221;]The various <strong>micromechanical<\/strong> processes (micro-erosion) used enable us to <strong>machine infinitesimally small parts<\/strong>. We are thus able to drill holes 20 \u00b5m (microns) in diameter, 3D details of only a few microns, as well as cut-outs with a precision also achieving microns.<\/p>\n<p>Using these processes, Mecasoft is capable of tackling <strong>metals<\/strong> with the most varied properties, even those that are <strong>particularly hard<\/strong>, such as steel, <strong>titanium<\/strong> or <strong>carbide<\/strong> alloys.[\/vc_column_text][\/vc_column][\/vc_row][vc_row gap=&#8221;25&#8243; bg_type=&#8221;grad&#8221; bg_override=&#8221;ex-full&#8221; css=&#8221;.vc_custom_1627571034064{padding-top: 80px !important;padding-bottom: 80px !important;}&#8221; bg_grad=&#8221;background: -webkit-gradient(linear, left top, left bottom, color-stop(70%, #F4F4F4), color-stop(70%, #FFFFFF));background: -moz-linear-gradient(top,#F4F4F4 70%,#FFFFFF 70%);background: -webkit-linear-gradient(top,#F4F4F4 70%,#FFFFFF 70%);background: -o-linear-gradient(top,#F4F4F4 70%,#FFFFFF 70%);background: -ms-linear-gradient(top,#F4F4F4 70%,#FFFFFF 70%);background: linear-gradient(top,#F4F4F4 70%,#FFFFFF 70%);&#8221;][vc_column css=&#8221;.vc_custom_1627288485305{padding-top: 0px !important;}&#8221;][vc_row_inner][vc_column_inner width=&#8221;1\/6&#8243;][\/vc_column_inner][vc_column_inner width=&#8221;2\/3&#8243;][vc_column_text]<\/p>\n<h2 style=\"text-align: center;\">Manufacturing all types of parts<\/h2>\n<p style=\"text-align: center;\">The machines and techniques used by Mecasoft are especially suitable for machining mechanical parts that require a <strong>high degree of precision<\/strong> and detail. We can complete all your projects with <strong>mechanical parts<\/strong>, <strong>assembly<\/strong> <strong>parts <\/strong>and <strong>tooling<\/strong> <strong>parts <\/strong>whatever your <strong>sector of activity<\/strong> (<a href=\"https:\/\/www.mecasoft.be\/en\/sectors\/aeronautics\/\">aeronautical<\/a>, <a href=\"https:\/\/www.mecasoft.be\/en\/sectors\/aerospace\/\">aerospace<\/a>, <a href=\"https:\/\/www.mecasoft.be\/en\/sectors\/defence\/\">defence<\/a>, <a href=\"https:\/\/www.mecasoft.be\/en\/sectors\/medical-surgical\/\">medical<\/a>, etc.).<\/p>\n<p>[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/6&#8243;][\/vc_column_inner][\/vc_row_inner][vc_row_inner equal_height=&#8221;yes&#8221;][vc_column_inner el_class=&#8221;custom-rel&#8221; width=&#8221;1\/2&#8243; css=&#8221;.vc_custom_1627626685061{padding-bottom: 40px !important;}&#8221;][vc_single_image image=&#8221;2479&#8243; img_size=&#8221;400&#215;600&#8243; css_animation=&#8221;fadeIn&#8221;][vc_column_text css_animation=&#8221;fadeIn&#8221;]<\/p>\n<h4>Mecasoft is your one-stop-shop, efficient and guaranteed for the full completion of all your machining projects.<\/h4>\n<p>[\/vc_column_text]<style type=\"text\/css\" data-type=\"the7_shortcodes-inline-css\">#default-btn-70b34d96c6353c39fd5810265e0ffbf8.ico-right-side > i {\n  margin-right: 0px;\n  margin-left: 8px;\n}\n#default-btn-70b34d96c6353c39fd5810265e0ffbf8 > i {\n  margin-right: 8px;\n}<\/style><a href=\"https:\/\/www.mecasoft.be\/en\/services\/\" class=\"default-btn-shortcode dt-btn dt-btn-m fadeInUp animate-element animation-builder link-hover-off custom-abs btn-inline-left  vc_custom_1643211622233\" id=\"default-btn-70b34d96c6353c39fd5810265e0ffbf8\" title=\"Services\"><span>Our services<\/span><\/a>[\/vc_column_inner][vc_column_inner el_class=&#8221;custom-rel&#8221; width=&#8221;1\/2&#8243; css=&#8221;.vc_custom_1627626691371{padding-bottom: 40px !important;}&#8221;][vc_single_image image=&#8221;2481&#8243; img_size=&#8221;400&#215;600&#8243; css_animation=&#8221;fadeIn&#8221;][vc_column_text css_animation=&#8221;fadeIn&#8221;]<\/p>\n<h4>We work with the most demanding sectors of industry.<\/h4>\n<p>[\/vc_column_text]<style type=\"text\/css\" data-type=\"the7_shortcodes-inline-css\">#default-btn-19365e3851d53f72507e21953fac947a.ico-right-side > i {\n  margin-right: 0px;\n  margin-left: 8px;\n}\n#default-btn-19365e3851d53f72507e21953fac947a > i {\n  margin-right: 8px;\n}<\/style><a href=\"https:\/\/www.mecasoft.be\/en\/sectors\/\" class=\"default-btn-shortcode dt-btn dt-btn-m fadeInUp animate-element animation-builder link-hover-off custom-abs btn-inline-left  vc_custom_1643211658872\" id=\"default-btn-19365e3851d53f72507e21953fac947a\" title=\"Sectors\"><span>Our sectors<\/span><\/a>[\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row][vc_column][vc_tta_tabs style=&#8221;outline&#8221; shape=&#8221;square&#8221; spacing=&#8221;&#8221; alignment=&#8221;center&#8221; active_section=&#8221;1&#8243; no_fill_content_area=&#8221;true&#8221;][vc_tta_section title=&#8221;Micro-cutting&#8221; tab_id=&#8221;microcutting&#8221;][vc_row_inner gap=&#8221;10&#8243;][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<h3 style=\"text-transform: none; letter-spacing: 0;\">01. Micro-cuttinge<\/h3>\n<p>Micro-cutting can produce <strong>complex<\/strong> <strong>shapes <\/strong>and a level of detail in \u00b5m and in 5 axes in different metals. The surface finish of the final product is also exceptionally high.<\/p>\n<p>Mecasoft is among the <strong>few companies <\/strong>to master the use of <strong>erosion wires with a diameter of down to 20 microns<\/strong>, that is four times thinner than a hair.<\/p>\n<h4>Degree of precision:<\/h4>\n<ul>\n<li>Minimum roughness: R<sub>a<\/sub>05 \u00b5m<\/li>\n<li>Minimum radius: 30 \u00b5m<\/li>\n<li>Minimum wire diameter: 20 \u00b5m<\/li>\n<li>Precision of machining: 1 \u00b5m<\/li>\n<li>Precision of positioning: 1 \u00b5m<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;2480&#8243; img_size=&#8221;500&#215;500&#8243; alignment=&#8221;center&#8221; css_animation=&#8221;fadeIn&#8221; css=&#8221;.vc_custom_1634218927854{margin-bottom: 0px !important;}&#8221;][\/vc_column_inner][\/vc_row_inner][\/vc_tta_section][vc_tta_section title=&#8221;Micro-drilling&#8221; tab_id=&#8221;microdrilling&#8221;][vc_row_inner gap=&#8221;10&#8243;][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<h3 style=\"text-transform: none; letter-spacing: 0;\">02. Microholes<\/h3>\n<p>This process consists in <strong>drilling <\/strong>or piercing <strong>small holes<\/strong> in any type of metal. The parts to be worked may be particularly delicate or the hardest. A common application is creating <strong>cooling holes<\/strong> in turbine blades.<\/p>\n<p>Micro-drilling, used for producing microholes, uses <strong>tubular electrodes <\/strong>with a diameter down to 90 microns. Greater diameters are produced by planetary motion of the tool. Smaller diameters are produced by the size of the microelectrodes using a device with a very thin wire built into the micro-drilling machine. Experience and the precision of specific equipment enable us to drill <strong>holes of 15 \u00b5m<\/strong>.<\/p>\n<h4>Degree of precision:<\/h4>\n<ul>\n<li>Minimum roughness: Ra 0.1 \u00b5m<\/li>\n<li>Minimum drilling diameter:\u00a020 \u00b5m<\/li>\n<li>Precision of diameter: 5 \u00b5m<\/li>\n<li>Precision of centres: 2 \u00b5m<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;2484&#8243; img_size=&#8221;500&#215;500&#8243; alignment=&#8221;center&#8221; css_animation=&#8221;fadeIn&#8221; css=&#8221;.vc_custom_1634219130415{margin-bottom: 0px !important;}&#8221;][\/vc_column_inner][\/vc_row_inner][\/vc_tta_section][vc_tta_section title=&#8221;Micro-milling&#8221; tab_id=&#8221;micromilling&#8221;][vc_row_inner gap=&#8221;10&#8243;][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<h3 style=\"text-transform: none; letter-spacing: 0;\">03. Micro-milling<\/h3>\n<p>In this discipline, Mecasoft is <strong>a reference<\/strong> <strong>in Europe<\/strong>. Our company has mastered the technique of <strong>3D micro-milling by <a href=\"https:\/\/www.mecasoft.be\/en\/machining-techniques\/electro-erosion\/\">electro-erosion<\/a><\/strong>. The precision obtained is of the order of the micron and the surface finish is excellent. This point is all the more important in <strong>surface texturing<\/strong>, producing motifs, reliefs, etc. using the <strong>3D process<\/strong>.<\/p>\n<p>Based on a 3D drawing, the CAM software generates a complex path which it sends to an <strong>electrode<\/strong>. The latter, such as a milling cutter, reproduces this path and thereby <strong>generates the motif on the surface of the part<\/strong>. The diameter of the electrode can be down to <strong>30 microns<\/strong> and may be even smaller using a wire device built into a 5-axis micro-milling machine, for motifs of unrivalled detail and precision.<\/p>\n<h4>Degree of precision:<\/h4>\n<p>Minimum roughness: R<sub>a<\/sub> 0.1 \u00b5m<br \/>\nMinimum drilling diameter: 20 \u00b5m<br \/>\nMinimum electrode diameter:\u00a013 \u00b5m<br \/>\nPrecision of diameter: 5 \u00b5m<br \/>\nPrecision of centres: 2 \u00b5m[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;2486&#8243; img_size=&#8221;500&#215;500&#8243; alignment=&#8221;center&#8221; css_animation=&#8221;fadeIn&#8221; css=&#8221;.vc_custom_1634218946338{margin-bottom: 0px !important;}&#8221;][\/vc_column_inner][\/vc_row_inner][\/vc_tta_section][\/vc_tta_tabs]<style type=\"text\/css\" data-type=\"the7_shortcodes-inline-css\">#default-btn-7e899f47d5127726df4081bbf61e7bbc.ico-right-side > i {\n  margin-right: 0px;\n  margin-left: 8px;\n}\n#default-btn-7e899f47d5127726df4081bbf61e7bbc > i {\n  margin-right: 8px;\n}<\/style><div class=\"btn-align-center\"><a href=\"https:\/\/www.mecasoft.be\/en\/contact\/\" class=\"default-btn-shortcode dt-btn dt-btn-l fadeInUp animate-element animation-builder link-hover-off \" id=\"default-btn-7e899f47d5127726df4081bbf61e7bbc\" title=\"Contact\"><span>Let us discuss your project!<\/span><\/a><\/div>[\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>[vc_row content_placement=&#8221;middle&#8221; css=&#8221;.vc_custom_1627627570900{padding-bottom: 100px !important;}&#8221;][vc_column width=&#8221;5\/12&#8243; css=&#8221;.vc_custom_1635327934374{padding-right: 0px !important;padding-bottom: 30px !important;padding-left: 0px !important;}&#8221;][\/vc_column][vc_column width=&#8221;7\/12&#8243;][vc_column_text css=&#8221;.vc_custom_1651820336381{padding-left: 70px !important;}&#8221;]Specialising in very high precision machining and noting trends in the miniaturisation industry, Mecasoft very soon decided to invest in various micromechanics\u00a0techniques : micro-erosion, micro-cutting, micro-drilling and micro-milling. The performance of our 5-axis machines combined with the knowhow of&hellip;<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":2554,"menu_order":2,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-2557","page","type-page","status-publish","hentry","description-off"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.8 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Our state-of-the-art micromechanics techniques | Mecasoft<\/title>\n<meta name=\"description\" content=\"Cutting with micromechanics : micro-cutting, micro-drilling and micro-milling of metal parts. 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